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Click on one of the
below headings to learn more; when you want to return to the
top, just click on one of the article headings. I hope
this helps, the information was compiled from some basic
consumer product batteries but you can apply the information to
your storage battery needs (The main difference is that
consumer batteries are usually 1.5 volts per battery cell
whereas solar storage, auto, and marine batteries are 2 volts
per cell).
Battery Basics
If you look at any battery, you'll notice
that it has two terminals. One terminal is marked (+), or
positive, while the other is marked (-), or negative. In an AA,
C or D cell (normal flashlight batteries), the ends of the
battery are the terminals. In a large car battery, there are two
heavy lead posts that act as the terminals.
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Battery
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Electrons collect on
the negative terminal of the battery. If you connect a wire
between the negative and positive terminals, the electrons will
flow from the negative to the positive terminal as fast as they
can (and wear out the battery very quickly -- this also tends to
be dangerous, especially with large batteries, so it is not
something you want to be doing). Normally, you connect some type
of load to the battery using the wire. The load might be
something like a light bulb, a motor or an electronic circuit
like a radio.
Inside the battery itself, a chemical reaction produces
the electrons. The speed of electron production by this chemical
reaction (the battery's internal resistance) controls how
many electrons can flow between the terminals. Electrons flow
from the battery into a wire, and must travel from the negative
to the positive terminal for the chemical reaction to take
place. That is why a battery can sit on a shelf for a year and
still have plenty of power -- unless electrons are flowing from
the negative to the positive terminal, the chemical reaction
does not take place. Once you connect a wire, the reaction
starts.
Battery Chemistry: Voltaic Pile
The first battery was created by
Alessandro Volta in 1800. He made a stack by alternating layers
of zinc, blotting paper soaked in salt water, and silver, like
this:
This arrangement was known as a
voltaic pile. The top and bottom layers of the pile must be
different metals, as shown. If you attach a wire to the top and
bottom of the pile, you can measure a voltage and a current from
the pile. The pile can be stacked as high as you like, and each
layer will increase the voltage by a fixed amount.
Battery Chemistry: Daniell Cell
In the 1800s, before the invention of the
electrical generator (the generator was not invented and
perfected until the 1870s), the Daniell cell (which is
also known by three other names -- the "Crowfoot cell" because
of the typical shape of the zinc electrode, the "gravity cell"
because gravity keeps the two sulfates separated, and a "wet
cell," as opposed to the modern "dry cell," because it uses
liquids for the electrolytes), was extremely common for
operating telegraphs and doorbells. The Daniell cell is a wet
cell consisting of copper and zinc plates and copper and zinc
sulphates.
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To make the Daniell cell, the copper
plate is placed at the bottom of a glass jar. Copper sulfate
solution is poured over the plate to half-fill the jar. Then a
zinc plate is hung in the jar as shown and a zinc sulfate
solution poured very carefully into the jar. Copper sulfate is
denser than zinc sulfate, so the zinc sulfate "floats" on top of
the copper sulfate. Obviously, this arrangement does not work
very well in a flashlight, but it works fine for stationary
applications. If you have access to zinc sulfate and copper
sulfate, you can try making your own Daniell cell.
Battery Reactions
Probably the simplest battery you can
create is called a zinc/carbon battery. By understanding
the chemical reaction going on inside this battery, you can
understand how batteries work in general.
Imagine that you have a jar of
sulfuric acid (H2SO4). Stick a zinc rod in it, and the acid
will immediately start to eat away at the zinc. You will see
hydrogen gas bubbles forming on the zinc, and the rod and acid
will start to heat up. Here's what is happening:
-
The acid molecules break up into three
ions: two H+
ions and one SO4--
ion.
-
The zinc atoms on the surface of the zinc
rod lose two electrons (2e-) to become Zn++
ions.
-
The Zn++
ions combine with the SO4--
ion to create ZnSO4, which dissolves in the acid.
-
The electrons from the zinc atoms combine
with the hydrogen ions in the acid to create H2
molecules (hydrogen gas). We see the hydrogen gas as bubbles
forming on the zinc rod.
If you now stick a carbon rod in the
acid, the acid does nothing to it. But if you connect a wire
between the zinc rod and the carbon rod, two things change:
-
The electrons flow through the wire and
combine with hydrogen on the carbon rod, so hydrogen gas
begins bubbling off the carbon rod.
-
There is less heat. You can power
a light bulb or similar load using the electrons flowing
through the wire, and you can measure a voltage and current
in the wire. Some of the heat energy is turned into electron
motion.
The electrons go to the trouble to move to
the carbon rod because they find it easier to combine with
hydrogen there. There is a characteristic voltage in the cell of
0.76 volts. Eventually, the zinc rod dissolves completely or the
hydrogen ions in the acid get used up and the battery "dies."
Battery Voltage
In any battery, the same sort of
electrochemical reaction occurs so that electrons move from one
pole to the other. The actual metals and electrolytes used
control the voltage of the battery -- each different
reaction has a characteristic voltage. For example, here's what
happens in one cell of a car's lead-acid battery:
-
The cell has one plate made of lead and
another plate made of lead dioxide, with a strong sulfuric
acid electrolyte in which the plates are immersed.
-
Lead combines with SO4 to create PbSO4
plus one electron.
-
Lead dioxide, hydrogen ions and SO4 ions,
plus electrons from the lead plate, create PbSO4 and water
on the lead dioxide plate.
-
As the battery discharges, both plates
build up PbSO4 (lead sulfate), and water builds up in the
acid. The characteristic voltage is about 2 volts per cell,
so by combining six cells you get a 12-volt battery.
A lead-acid battery has a nice feature --
the reaction is completely reversible. If you apply
current to the battery at the right voltage, lead and lead
dioxide form again on the plates so you can reuse the battery
over and over. In a zinc-carbon battery, there is no easy way to
reverse the reaction because there is no easy way to get
hydrogen gas back into the electrolyte.
Battery Chemicals
Modern batteries use a variety of chemicals to power
their reactions. Typical battery chemistries include:
-
Zinc-carbon battery
- Also known as a standard carbon battery,
zinc-carbon chemistry is used in all inexpensive AA, C and D
dry-cell batteries. The electrodes are zinc and carbon, with
an acidic paste between them that serves as the electrolyte.
-
Alkaline battery
- Used in common Duracell and Energizer batteries, the
electrodes are zinc and manganese-oxide, with an alkaline
electrolyte.
-
Lithium photo battery
- Lithium, lithium-iodide and lead-iodide are used in
cameras because of their ability to supply power surges.
-
Lead-acid battery
- Used in automobiles, the electrodes are made of lead and
lead-oxide with a strong acidic electrolyte (rechargeable).
-
Nickel-cadmium battery
- The electrodes are nickel-hydroxide and cadmium, with
potassium-hydroxide as the electrolyte (rechargeable).
-
Nickel-metal hydride battery
- This battery is rapidly replacing nickel-cadmium because
it does not suffer from the memory effect that
nickel-cadmiums do (rechargeable).
-
Lithium-ion battery
- With a very good power-to-weight ratio, this is often
found in high-end laptop computers and cell phones
(rechargeable).
-
Zinc-air battery
- This battery is lightweight and rechargeable.
-
Zinc-mercury oxide battery
- This is often used in hearing-aids.
-
Silver-zinc battery
- This is used in aeronautical applications because the
power-to-weight ratio is good.
-
Metal-chloride battery
- This is used in electric vehicles.
Battery Arrangements
In almost any device that uses batteries,
you do not use just one cell at a time. You normally group them
together serially to form higher voltages, or in parallel to
form higher currents. In a serial arrangement, the
voltages add up. In a parallel arrangement, the currents
add up. The following diagram shows these two arrangements:
The upper arrangement is called a
parallel arrangement. If you assume that each cell produces
1.5 volts, then four batteries in parallel will also produce 1.5
volts, but the current supplied will be four times that of a
single cell. The lower arrangement is called a serial
arrangement. The four voltages add together to produce 6 volts.
Battery Power
Normally, when you buy a pack of
batteries, the package will tell you the voltage and current
rating for the battery. For example, my digital camera uses four
nickel-cadmium batteries that are rated at 1.25 volts and 500
milliamp-hours for each cell. The milliamp-hour rating means,
theoretically, that the cell can produce 500 milliamps for one
hour. You can slice and dice the milliamp-hour rating in lots of
different ways. A 500 milliamp-hour battery could produce 5
milliamps for 100 hours, or 10 milliamps for 50 hours, or 25
milliamps for 20 hours, or (theoretically) 500 milliamps for 1
hour, or even 1,000 milliamps for 30 minutes.
However, batteries are not quite that
linear. For one thing, all batteries have a maximum current
they can produce -- a 500 milliamp-hour battery cannot produce
30,000 milliamps for 1 second, because there is no way for the
battery's chemical reactions to happen that quickly. And at
higher current levels, batteries can produce a lot of heat,
which wastes some of their power. Also, many battery chemistries
have longer or shorter than expected lives at very low current
levels. But milliamp-hour ratings are somewhat linear over a
normal range of use. Using the amp-hour rating, you can roughly
estimate how long the battery will last under a given load.
If you arrange four of these 1.25-volt,
500 milliamp-hour batteries in a serial arrangement, you get 5
volts (1.25 x 4) at 500 milliamp-hours. If you arrange them in
parallel, you get 1.25 volts at 2,000 (500 x 4) milliamp-hours.
Lets look inside a normal 9-volt battery...
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A partially
disassembled 9-volt battery would look like this,
consisting of six 1.5 volt cells. The batteries used in
Solar Applications are combinations of 2 volt cells.
Therefore a three cells are used to make a six volt
battery and six cells for a 12 volt battery.
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It contains six, very small batteries
(cells) producing 1.5 volts each in a serial arrangement!
What is the difference between a normal lead-acid car battery
and a deep cycle battery?
People who have recreational vehicles
(RVs) and boats are familiar with deep cycle batteries. These
batteries are also common in golf carts and large
solar
power systems (the sun produces power during the day and the
batteries store some of the power for use at night).
Both car batteries and deep cycle
batteries are lead-acid batteries that use exactly the
same chemistry for their operation. The difference is in the way
that the batteries optimize their design:
-
A car's battery is designed to provide
a very large amount of current for a short period of time.
This surge of current is needed to turn the engine over
during starting. Once the engine starts, the alternator
provides all the power that the car needs, so a car battery
may go through its entire life without ever being drained
more than 20 percent of its total capacity. Used in this
way, a car battery can last a number of years. To achieve a
large amount of current, a car battery uses thin plates in
order to increase its surface area.
-
A deep cycle battery is designed to
provide a steady amount of current over a long period of
time. A deep cycle battery can
provide a surge when needed, but nothing like the surge a
car battery can. A deep cycle battery is also designed to be
deeply discharged over and over again (something that would
ruin a car battery very quickly). To accomplish this, a deep
cycle battery uses thicker plates.
A car battery typically has two ratings:
-
CCA (Cold
Cranking Amps) - The number of amps that the battery can
produce at 32 degrees F (0 degrees C) for 30 seconds
-
RC (Reserve
Capacity) - The number of minutes that the battery can
deliver 25 amps while keeping its voltage above 10.5 volts
Typically, a deep cycle battery will have
two or three times the RC of a car battery, but will deliver
one-half or three-quarters the CCAs. In addition, a deep cycle
battery can withstand several hundred total discharge/recharge
cycles, while a car battery is not designed to be totally
discharged.
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